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簡述

Summary

本游戲輔助裝備由刨渣機、滾壓力機、端切機三部分區域購成，此中，刨渣機是輪子主產中的共公游戲輔助裝備，用在撤除輪輞手工補焊之后發生的焊渣，所以領取白皙的管道補焊長相。管道補焊滾壓力機用在壓平并增幅刨渣后的管道補焊，顛末滾壓后管道補焊和材料齊平。端切機用在割除管道補焊兩面頭過度的手工補焊材質，沖切取得成效由油缸驅動包。This machine is composed of trimmer, planisher and end cutting unit, which of trimmer is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding to obtain flat welding seam surface. Planisher machine is used to flatten and strengthen the welded seam after welding slag planishing and trimming. End cutting machine is used for cutting the both ends of redundant welding materials of welding seam, cutting action drives by oil cylinder.

要求參數設置

Specification

參數描寫/Description Data

裝備型號	model number	BGQ-300-AH
額外輸出電壓	rated input voltage	AC380V，3Phsae
額外輸出頻次	rated input frequency	50Hz
額外輸出容量	rated input capacity	37KVA
工件厚度	Max. thickness of rim	5mm
工件寬度規模	width range of rim	220-320mm
工件直徑規模	diameter range of rim	φ280～φ450mm
刨渣夾緊力	maximum clamping force of trimmer	6Tons
刨渣力	maximum trimming force	6Tons
滾壓夾緊力	maximum clamping force of planisher	6Tons
滾壓滾壓力	maximum rolling force of planisher	6Tons
端切剪切力	maximum cutting force of end-cutting	18Tons
端切剪切油缸直徑	diameter of cutting oil cylinder of end-cutting	160mm
體系壓力	system pressure	12Mpa

刨渣院校

Trimmer Unit

刨渣機是前后輪盛產頂用于撤除輪輞對焊之后生的焊渣，導致領取平緩的焊道外型。這個機器建議作為主動操控,由服務器、油缸標準管理體制和高壓電器標準管理體制等形成.此中油缸標準管理體制和高壓電器標準管理體制與滾液壓機、端切機混用。Planning machine is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding so as to obtain flat welding seam surface. The machine is designed as automatically operation, it consists of host, hydraulic system and electric system, wherein hydraulic system and electric system are shared with rolling press machine and end cutting machine.

床身/Lathe Bed

機箱架為C-型組織，液壓油缸推動夾持器在焊道右側壓緊。Host frame is C-type mechanism. The hydraulic driven clamp holder clamps two sides of welding seam.

夾緊機構/Clamping Mechanism

鏜孔由液壓裝置夾緊機購夾緊經久耐用，機械購裝移至導軌右上角, 為禁鏜孔在刨渣時載荷松掉、在夾關著上邊都有止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊組織機構分快慢兩臺，底端堅實在機架床身，上小面積的位為活動小面積的位，由油缸驅動軟件。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

刨渣機構/ Trimming Mechanism

水平刨渣刀裝放置鋼質滑地上，此滑架由軟融化代理的導軌撐持在夾持器前面回程機器運行，每個個刀片圖片的割孔面依照規定數據板厚為自動制定。Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.刨渣加工件的切開面和夾持器尊重整套刷卡機平臺連到，以保障機制其非常認知度，如此不管不顧幾種層厚的內容，刷卡機將不同沒次重設，可主動地切合切開不同之處層厚的內容。Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.滑地上裝用3組屬具，下夾持器為堅實式，一并也對于低迷架導軌。高下屬具運動由氣動缸推動。Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.

夾緊機構/Clamping Mechanism

軸類由液壓機夾緊貸款機構夾緊牢固性，該貸款機構裝放至導軌右下方, 為不能軸類在刨渣時軸徑滑絲、在夾閉緊出口處配有止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊單位分多少幾部，下邊不變，避免后期使用時出現晃動影響體驗效果在機架床身，上一部分為活動一部分，由油缸控制。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

刨渣機構/ Trimming Mechanism

高低刨渣刀裝置于鋼制滑架上，此滑架由軟化處置的導軌撐持在夾持器中間往返運轉，每一個刀片的切割面按照資料厚度手動設定。

Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.

刨渣刀具的切割面和夾持器接納一套機器機構相連，以保障其絕對地位，如許不管何種厚度的資料，機器將不用每次設定，可主動順應切割差別厚度的資料。

Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.

滑架上裝有三組刀具，下夾持器為牢固式，同時也作為下滑架導軌。高低刀具活動由液壓缸驅動。

Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.

滾壓公司

Planisher Unit

滾壓焊接縫機用來壓平并強化刨渣后的焊接縫，顛末滾壓后焊接縫和低合金鋼分散對齊。滾壓焊接縫機的首要任務安全裝置為：床身、可生活的C形架構、夾緊單位、滾軸及氣動件。C形架構，可裝氣動驅動安裝用來滾壓堅固于夾緊單位的制作的滾軸。The planishing machine is use to flatten and strengthen the trimmed welding-seam, the planisher's main parts includes machine, movable C-type frame, clamping device, rollers and hydraulic parts. C-type frame equipped with hydraulic drive system for rolling roller that fixed on the clamping mechanism.

C形框架/ C-type Frame

C形框架牢固于可沿導軌活動的支架上，油缸驅動，支架經由過程每邊四個滾柱軸承滑動，C框架的首要功效是禁止滾壓力的偏移及由此致使的滾壓尺寸的偏移。

C-type frame fixed on the holder that can move along with the guide rail, it will be driven by oil cylinder. Holder can slide through roller bearing that set four (4) roller bearings each side. C-type frame's main function is to prevent rolling pressure skewing and the resulting rolling press size deviation.

 端切的單位

 End Cutting Unit

床身/ Lathe Bed

C層次結構撐持所有一切首先需要構件而且能夠操控和專業專業調劑。油缸結實牢固在層次結構頂端以便安裝驅動夾緊和沖切裝置，可確定模具制作屏幕寬度匹配專業專業調劑的手輪調理身體裝置裝于層次結構尾端。C-type frame supports all major components and it is convenient for operation and adjustment.Oil cylinder fixed on the top of the C-type frame which is used to drive the clamping and cutting mechanism, and it can be adjusted according to the width of rim band, the hand wheel adjusting mechanism mounted on the tail of frame.

沖切機構/Cutting Mechanism

沖切貸款機構所經環節切邊裱坑除焊接兩邊頭。高壓變壓器油缸（距離60mm）驅動安裝上模，低高模間導柱品牌性導套連到，上模穩固于上模座，下模為下模座的一把部。前部數控刀片（上、下）穩固于低高模座，后背數控刀片裝于可動滑座上（可隨著產品橫向調養）。Cutting mechanism cuts the both end of welding slag by cutting tool. The upper tool drives by high-pressure oil cylinder that stroke is 60 mm, upper tool (cutter) and lower tool (cutter) connects together by the linear guide pillar and guide sleeve. The front of the cutting tool (upper and lower) fixed on the upper and lower tool base, the back of the cutting tools installed on the movable slide base which can be adjusted according to workpiece width.切邊車床鎢鋼刀由方面鋁制作，每對車床鎢鋼刀離別為凸、凹形態以慢慢地保持資料切邊。高低不平車床鎢鋼刀縫隙是指料厚的8-10%，允許能力素質發往0.2mm的規則主機規格，縫隙應有在車床鎢鋼刀條理終了衰落行查抄！Cutting tools (cutter) made by tool steel, each pair cutter includes convex and concave shape tool, complete material cutting quickly. The clearance of upper and lower cutting tool should be 8-10% of the material thickness, for achieving the standard workpiece size at 0.2 mm.

NOTE: The clearance should be checked after cutting tool adjusting finished!

手輪調理機構/ Hand wheel Adjuster

手輪食補構造經過進程食補滑座身份以歷史潮流該機長度的變更登記，其中包含節流閥、尾座和其上的切邊普通刀具，滑座并能經過進程層次結構以上的手輪而情況挪動。Hand wheel adjuster can adjust the sliding seat position to adapt the width change of work pieces, including air cylinder, the tailstock and cutting tools, sliding seat can move horizontally by the hand wheel at the back of frame.

冷去行業 

 Cooling Unit

氣壓表能夠，金融杠桿布置圖。長短制冷銅塊內通輪回轉世制冷水。The cooling unit is driven by the air pressure and designed as lever structure. Inside upper and lower cooling cooper band has cooling water circulation.